CCBox
Page 3

Self-Contained Fan/Radiator/Pump
for Water Cooling my XP1800+/DDRram System
 
Project Started: 4/17/02
Finished: 5/02/02

Click on a little image for a bigger image
Circle Drawn on Case Cover
 
Painted up Hussies
  Some pretty nifty Air Conditioner Filter ~ cheap, too, a couple bucks (plastic scissors not included) ~ at Wally World. There's enough for the intake at least four times over. Looks like it might be good for regular intakes, too. Wally World has a lot of the things I end up using for some reason. Could be that it's the only store in the town that's 25 miles from where I live, and necessity breeds...no, wait, that's not how that starts. Let's just say, the available selection of supplies around here lends to thinking outside the box when it comes to projects like this.
 
  I got a hair and found some partial cans of Flat Black spray paint, and this is the result. Couldn't leave it Ivory, not with spare paint lying around, and nothing to do but wait for UPS.

  

 
New Tray
 
The Plan, Stan
  More busy work; I scrounged a lid to an old psu, and bent it to form a tray to support the reservoir I plan to use. Couple of screws, and it's snug.
 
  Here's sort of what I envision, we'll see how close I come. *as you'll see in the end, not even close.

  

 

  The next step is to acquire the Eheim 1048 Pump, the 3/8th" ID Silicon Tubing, the Bleeding Device, and the Water Block. I'm thinking a simple Socket Hold Down one, like a small InnovaFlat Flow, or MCW372-2 Swiftech, or 1/4" Gemini. Anybody got something they'd like to test this with? [no?] So, that's just a matter of getting a bit over $140 together to finish this up. Good timing, summer's coming on, and the Distributed Client I run, United Devices, raises my CPU temps by about 5° C. I've also been toying with the idea of a Very Remote Location [CCBox VRL]... perhaps in my walk-in closet, where the dust level and temperature is lower. That would call for some creative tube layouts and routing, however, but I don't think I'm limited to a close proximity. My place would start looking more like the Matrix movie set, too. At least I can move it that one time a year to vacuum around it, whether it needs it or not, you know.

Monday 4/22/02: Ordered the following Kit from Danger Den:
Maze3 Block and Clamp
Eheim 1048 Pump
10 Hose Clamps and T fitting
10' 3/8th ID Silicon Tubing
4 oz. Water Wetter

  I decided to go with the Danger Den Custom Configure Deal, for a few reasons. One, the prices are a bit better purchasing a custom configured 'kit' than purchasing components separately; two, I haven't seen any reviews on the Maze3 Block yet, so I'll at least give my own results. Also, the Maze3 is pressure tested to 85psi, whereas the Swiftech units are only tested to 65psi, not that probably has any bearing on anything, unless the Eheim decides to go nuclear and pump out a thousand gallons an hour, or something. And finally, to make things simpler, I thought I'd stay with 3/8th silicon tubing throughout, rather than the 1/4" reducers I'd need for a Gemini small block. According to Gemini, the 1/4" block they have is tuned for 240 gal pump or less, ..Eheim 1048. I'm only cooling one chip, although from the sheer size of the cooler box so far, it looks like a network cooler. Anyone done that yet?
Waiting for parts. Gotta find something to do to make me forget about this for a few days, so, until then.....

  

   
  I seem to have forgotten to take the pictures of making the relay. doh. Sorry. It's rather simple, and cheap. I used a Radio Shack 12vdc / 120vac 10amp SPDT Mini PC Relay cube [#275-248A] and soldered it to a piece of pre-punched pcb, added the 12v leads and the 120v leads, stuck it in a small plastic box, ran the leads out a hole in the side, wrapped it up with sealing tape, then electrical tape, then Hot Glued the whole mess of spaghetti coming out of the hole for stifness and waterproofing...Silicon takes too long to set, is too messy, and stinks, so I seem to use hot glue quite a bit, and what the hey, it's cheap, too.

  12VDC/120VAC Relay


Unplanned Vacancy
A drawing of the relay

  

 
Reservoir and bleed valve
Cool Box
Relay and Plug
View of Reservoir and Planned Bleed/Fill Valve
  The reservoir is a 2"x4"x6" plastic project box I found at Radio Shack that should be easy enough to seal. I think JB Weld will handle it when I figure out where to put the brass intake and outlets. The valve sitting on the top is a 1/4" evaporatative cooling fitting that should work to fill and bleed the box, and then simply turn it off. You can see the relay in the lower rear corner.
    The inner view of the relay and power cord socket. I used heatshrink tubing around all connections, electrical tape, then Hot Glued it all for a water seal....hopefully, if I ever need it.

{OMG, Martha, I've been SLIMED}

  

 
Relay Tenatative Attachment
 
Relay final attachment
Relay and backplate test mounted on case
 
Final attached backplate and relay

  

 
Rear of Case with Plates
 
Testing relay
  The back covers I made out of leftover materials. I installed a PSU style power connector for coolness and simplicity. The two blue circles are approximately where the hoses will run. I found the perfect grommets, I think, gladhand seals from semi-trailers. *Too small I found out
 
  The first test run without the pump [because it's not here yet], seeing if my electrical engineering theory works. Looks like it. Light's on, fan's on, nobody home.     Waiting on pump....
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