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Self-Contained
Fan/Radiator/Pump
for Water Cooling my XP1800+/DDRram System |
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The
outside intake with A/C filter on it. It should be very easy to clean,
just pop off the top cover, and blow it out. The mesh is non-restrictive,
as the fan isn't all that powerful, but we'll see soon enough. The parts
came in today, and they're exactly like I pictured, from all the pictures
I've seen... go figure.
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This
is the inside of the vent with the screen to hold the filter in place,
and to protect the core from nicks and bumps.
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After
getting the pump, I found there wasn't enough room on the top shelf to
mount the reservoir, but there is a perfect little nook in the bottom
front of the case. So, the top brass nipple is the inlet from the radiator,
the bottom angled nipple is the pump intake, and the little shutoff valve
should be fine for bleeding and filling. Liberal amounts of JB Weld inside
and out on all fittings and the lid, that takes at least 15 hours to dry.
The hard part...waiting. Good thing it's almost bed time, it'll be ready
for tomorrow.
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The
main event. Danger Den Maze 3. Soon to be installed, if there aren't any
leaks tomorrow. This is a nice quality finished product. The Lucite top shows
the rough surface area for turbulence, and has been leak tested to 85psi. Good
enough for me. heh. The base has small swirl marks, but appears to be flat. I
doubt I could finish it any finer with the 600 grit WetorDry I have, so I'm not
messing with it. It's surprisingly heavy for as much area that has been removed.
I think this might help in preventing rapid temperature changes on the cpu, as
the mass retains some of the previous temperature characteristics. But, hey, I'm
no engineer, either...
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OK,
I got up early Thursday, and got all the connections done in about 1/2
hour. Here's a shot of the back with hoses coming out the top.
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Looking
down at the top rear mess. I used Industrial Velcro to secure the pump
and reservoir to the case.
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| View of front without cover on to access filling |
Another
view of Reservoir and Connections
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| The 'T' I had to use to get all the air out. The little valve in the reservoir just wasn't able to, no matter which way I rotated the box. Ah, well, much easier, anyway. | The Test. Not one dribble anywhere in an hour so far. Being the impatient d00d I am, I'll probably end up just running the leak test for a few hours and install this tonight. Had that problem with model cars, too, and half sticky glue everywhere, and runny paint. Some things never change. ;) | |
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I'll be testing for leaks today, and if all goes well, I should have the project finished Friday, 5/03, with some actual temps. I must admit, I'm not so much a hardcore overclocker as I am a modest o/c'er with a noise attitude. I could run at 139fsb all the time with no problems, but I hate the noise it takes to achieve it. |
I'm testing without the fan hooked up, no need, but I have to tell you, this pump is SO quiet, the only way you can tell if it's on is to touch it or a hose and feel a small vibration. It makes a small click when it starts, and that's it. I have a feeling this may be spooky at first. | |
| All hooked up, and running. No runs, no drips, no errors. Now for the real deal test - does it really work? | Here's what it looks like on the inside now. Very Spartan, you can even see ramsinks now, and the noise is OH, SO QUIET! I left two case fans in with the single contol knob I built earlier, and even with those on high, and the radiator fan on high, it's heaven. | |
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Here's
the dynamic duo, just sitting there as I type this up. The temps are
agreeable: It's a little warm here, and the system temp is 33 C and
the CPU is at 38 C. I used Artic Silver 3 on the block and cpu, sparingly,
of course, so we'll see if the temps drop any further. I ran United
Devices (Distributed Client) for awhile, the highest the CPU temp got
was about 7 C above ambient. I'm happy. It was well worth it. I didn't
post any 'how-to's on attaching the block to the motherboard, but it's
pretty much take your whole system apart, pull out the mobo, attach
the nylon bolts and nuts as on DangerDen's
site, put the block on, and tighten all nuts in a crosswise pattern
until all springs are smooshed. I also used some Loc-Tite green on the
base threads so the bolts didn't turn as I installed the block. Then,
power up, and head for the BIOS for quick temp checks before booting
XP. It's a good thing, Martha. Now maybe I can hear the oven alarm go
off when my pizza's done, unlike last night....that's about it. Friday minor update: I upped the fsb to 139 for 1600MHz, and for some reason, the temps are 2 degrees cooler. Hmm. I've been running United Devices all morning, cpu temp is only 6 degrees over ambient - at 33 CPU. I love it. But you know, I'm finding that noise is a relevant thing... now I can hear the radiator fan. hahhah... Maybe I'm just getting my hearing back from the 12 fan abuse I went thru until yesterday, who knows. But now that this project is over, I'll be looking for something else to do. The Danger Den block is so pretty, maybe a side window of some unique kind, if there actually IS a mod someone hasn't done before. L8Rz It's been fun Update:
9/11/02 ~ I upgraded the cpu from an XP1800 to an XP2000. I also
added two 120mm A/C server fans I scrounged from an old IBM server that
are also tied in with the 120vac power. The Walmart fan, although it
looked awesome, actually sucked about as much as my cat could, which
is to say, not all that much. I removed the small reservoir and added
a length of filler tube, turned the pump around, and now have the hot,
return flow from the water block going thru the pump, to the rad, and
the cool rad water going directly to the water block. I'm running at
145MHz fsb for a clock speed of 1824, and the temps are awesome. Update:
9/01/03 ~ I changed all the fittings
to 1/2" barbs and installed 1/2" Clear-Vu tubing and the temps
are now at 2 to 3C above System temp, a drop of about 4 more degrees
C. Worth the effort, and I'd advise you to go with 1/2" stuff
right from the beginning. I also took the whole radiator assembly
apart, and I used a 1/4" drill to make a few holes (about 200)
in between the fins to improve airflow. And, I added a reservoir
made out of an old rubbing alcohol bottle. This was an awesome
improvement ~ filling and bleeding the air was amazingly easier,
and much more efficient, as the air bubbles rise to the top instead
of getting recirculated. |
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Fini
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